The second most important part of a table saw is the fence (also known as “rip fence”). To achieve the uttermost precision and accuracy in ripping with a table saw, you need to align the workpiece parallel to the blade. It also helps to reduce the risk of racking and kickback.
Many table saw models come with the rip fence. But cheap table saws are usually don’t include a rip fence with the package. However, if yours is damaged or you want a new one, you can build your own.
In fact, it’s not too difficult to make a DIY fence or improve the table saw fence. The best idea to create a rip fence for your table saw is using what you have around your workshop.
You’ll just need wood and a few pieces of hardware for homemade table saw fence upgrade.
These 7 simple steps will help you to learn how to make a table saw fence.
How to Make a Table Saw Fence: Step by Step Guide
Step 1: Arrange the Supplies
You’ll need some supplies to make your DIY rip fence. Before you start, make sure that you arrange everything to build the fence.
Things you’ll need-
- Tape measure (Our pick: Komelon SM5425)
- Jigsaw (Our pick: BLACK+DECKER BDEJS600C)
- Wood screws-
- 3-inch deck screws (4 pcs)
- Screw-threaded rod with nut
- 2×4 (longer than your table saw depth)- 1 pc
Step 2: Determine the Dimensions of The Table of Your Unit
It’s essential to have the correct dimensions of your table saw fence.
Using the tape measure, measure the distance from the front of the table saw’s table to the rear of the table. Most table saws tables are 24 to 36-inch in length. So, you need to make sure that 2×4 is a minimum of this length.
Step 3: Make the End Caps for Your Table Saw Fence
Take the 2×4 and by using jigsaw cut two end caps to attach one to each end of the fence. Each end cap should be 3 –inch in length.
Step 4: Cut The 2×4 To the Table’s Length
Using a jigsaw cut the 2×4 to the table’s length. Make sure that it’s accurate in measurement. You may use a square to mark the cut line.
Step 5: Attach the End Caps to The 2×4
Attach the end caps at the two ends of the 2×4 that you have cut down to the table’s length. You’ll need 3-inch deck screws to attach.
Before screwing the deck screw into the 2×4, drill pilot holes at least of 3-inch depth. But the holes should be slightly smaller in diameter than the dimension of the deck screws.
Step 6: Check that the New Fence Fits Properly Over the Table.
Place the new 2×4 fence onto the table. You won’t face any difficulties to fit the new fence over the tabletop if you took the table measurements correctly and cut accurately. Make sure that there is at least a 1-inch gap on one end of the fence.
Step 7: Create a Tightening System
Install the threaded rod/ screw into the end cap of one side of your fence. To secure the rip fence with the table, this threaded screw/ rod will help you.
Drill a pilot hole into an end cap at one side of the 2×4 fence. But before doing it, rest the fence on the table and measure. The threaded rod/ screw should go through the end cap and it also be in line with the table base.
Once drilled, screw the rod through the end cap. Add the twist nut and end piece for the rod. By turning the twisting nut, you will be able to tighten the fence up against the saw.
The DIY rip fence is a simple version which is a great start. But a precise, solid rip fence is essential for ripping accurately, cleanly and safely.
So, if you’re a professional and your projects require great accuracy, you should opt for the best table saw fences. Different types of table saw fences are available in the market.
Why It Is Essential to Use a Table Saw Fence When Cutting
Due to several reasons, using a table saw fence is essential.
Firstly, the rip fence offers the accuracy of straight ripping. If you’re the new user of a table saw, you can’t rip wood straight without the help of any guide. So, to achieve the accuracy and precision cut, you should use a rip fence while making rip cuts.
Secondly, to work safely with a table saw, you should use a rip fence. A table saw fence helps while you guide the workpiece through the blade that you would otherwise depend on your hands to do this. And this will increase the risk of hurting yourself.
Thirdly, using a rip fence while ripping prevents racking which may cause serious job site injury.
We’ve tried out best to represent the guidelines on how to make a table saw fence as simple as possible.
Now it’s your turn to get the job done.
If you yet haven’t got the right table saw, go through our popular reviews on the best table saws.